Kawasaki mule overheating

Kawasaki factory shop manual for my '02 MS: "Fan on" 212-226F, "fan off" 203-217F. Cap pressure is 15 psi +/-2 psi. Thermostat opening is at 140F, fully open at 165F. Typical, but the only one I have sitting here to quote. The fans run regularly on stock bikes but the thermostat is fully open at 165F.

Background On The Kawasaki Mule Pro MX. Before diving into troubleshooting, let’s provide some quick background on Kawasaki’s Mule Pro MX. This two-seat utility UTV was introduced in 2015 as an upgrade over the standard Mule 4010 with more rugged capabilities. Key features include: 695cc two-cylinder fuel injected engineHelp troubleshooting mule that will not start! Hey folks this has me stumped hopefully you can help me figure it out, This is my grandpas mule 550 KAF300-C6. Everything was running fine put it up one night, went out the next morning was a little harder to start (normally fires right up said it kind of sputtered) road it around a little and then ...There is a bleeder on the water pump itself. Fill one radiator until coolant runs out of the bleeder, tighten it, fill until the radiators are both full, then run the engine. Should be no bubbles after 30 seconds run time. If bubbling doesn't stop, the system is leaking somewhere. Normally a head gasket or broken head.In this video I show how I fixed my friends Kawasaki Mule when it was overheating. My 3010 Mule had the same issue and I fixed it a couple months ago. This...Nonetheless, it does have some typical issues, including overheating, power steering and brake performance concerns, difficulties reaching top speeds, fuel pump overheating, occasional clutch problems, and instances of starting issues. The Kawasaki Mule Pro FXT is a workhorse of the off-road world, known for its versatility and rugged …Oct 14, 2023 · Overheating – A Common Kawasaki Mule 4010 Problem. Engine overheating is dangerous for any vehicle. Extreme heat can warp cylinder heads, seize pistons, and seriously damage motors. The Mule 4010 has a few weak points that can contribute to overheating issues. A Plugged Radiator Screen Impedes Airflow Remove the 2 caps, the one on the radiator and the one in the middle. Remove the screw from the intake manifold. Fill the system from under the seat until coolant comes out of the intake. Put the screw back in and tighten it. Then continue filling until coolant comes out of the radiator. Reinstall radiator cap.

Kawasaki Mules are one of the most versatile and reliable utility vehicles on the market. They are used in a variety of applications, from farming and ranching to recreational acti...2014 Mule 4010 cooling fan whining. 600 hours. New fan is $575. Any aftermarket suggestions? Moose Racing makes some nice looking fans but can't find one for the Mule 4010. TIA.A cold compression test now returns about 170 lb (throttle open) on both cylinders. The engine is now running again, with the (proper) coolant keeping up in level, no water going into oil, no over-temp light. The radiator is heating uniformly and the fan turning on / off, something that didn't happen previously.My 2009 Mule 4010 4x4 will not stop overheating. I have replaced the thermostat and water pump. Bled the system (i think). Coolant comes out the radiator and the overflow is full. Runs ok until i start to drive and then starts to overheat in less than 2 minutes. Fan is on, half the radiator is hot and both hose lines feel warm.Moving heavy structures such as sheds can be a daunting task. It requires careful planning, precise execution, and the use of specialized equipment. One such equipment that has gai...

My Kawasaki Mule 3010 (purchased in 2003) has a problem with the 4-wheel drive. I have had it repaired 3 times at the dealership where I purchased it. Last summer was the last time it was repaired. ... My 2009 Mule 4010 4x4 will not stop overheating. I have replaced the thermostat and water pump. Bled the system (i think). Coolant comes out the ...Fast DIY Fixes and Diagnostics for Overheating ATV, UTV, SXS or Quad. This step by step video will walk you through diagnosing your overheating issues. Even ...Kawasaki Mule parts diagrams are a great way to get an overview of the parts that make up your vehicle. They can help you identify what part needs to be replaced, and they can also...And how to properly flush out the system. Im guessing pull the thremostat out, pull off the front radiator lower hose, and shuve a water hose in the front radiator run the engine for 30 minutes. Due to the radiator being above the engine and the coolant tubes under the Mule this idea of flushing the radiator and running the engine for 30 ...2005 Kawasaki mule 3010 diesel 4x4 overheats. Blown head gasket, plugged cooling line, poor coolant circulation, maybe towing too much weight, or a simple stuck thermostat. It's hard to tell with such little info. Can you give more detail?

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The thermostat is on the rear cylinder head on the right side of the engine. The thermostat housing has a large black hose coming out of it; I think the metal tube the follows the hose has the bleeder screw on it. By the was check the weep hole at the base of the water pump. It is located on the left side of the engine near the front cylinder head.Removed thermostat. Filled w/ water only, ran til the two bleed screws in back were putting out water, no bubbles. Brought radiator and reservoir up to level. Jacked up the front just for good measure. Still red lighted in less than 1/2 mile. Ran compression ck,100 and 102 psi; book says should be 145 - 220.It will be necessary to remove both cooling system caps (one on the radiator and the other on the filler tube back by the engine) as soon as the recovery tank drains. Then just let it drain, refill and drain again to flush, then refill with new coolant. If toys will get me in the door when it is time to go, I have it made! S. overheating problem on a kawasaki mule 3010 gas new thermoststat new water pump new fan switch fan not turning on water in engine is hot but not going to radiator, radiator is cold so fan not comming … Solution number 7: Excessive vibration. Solution number 8: Engine overheating is caused by a failed water pump. Solution number 9: Drive belt issues. Solution number 10: Steering problems. How To Fix It Kawasaki Mule 4010 Pump Problems. How To Fix kawasaki mule 4010 dfi problems. Conclusion.

2009 4010 Trans Gas Overheating. I recently picked up a 2009 Trans 4x4 Gas. It's new to me and I got it at an auction, no key so I had no idea of it's running condition or if it would run at all (although was pretty clean looking and only 240 hours). Luckily it does and seems to run quite well (I have another thread from a few days ago with ...jdft561 Discussion starter. 1 post · Joined 2008. #1 · Sep 23, 2008. I have a KAF620b (about a 92 model mule) It started overheating a while back, so we began replacing parts. New thermostat, new water pump, flushed all lines and radiator, checked radiator for good flow, filled and refilled after circulation, etc. It still overheats.Last hill I cross my creek (sandy, small rocks and water about 10 inches deep and start excellerating up the hill when the CVT Belt Check Indicator light starts flashing, the engine temp goes on, check engine light goes on and the Red EPS warning light starts blinking. The engine sounds and feels bogged down and surges.Here are some common problems associated with the Kawasaki Mule 3010: 1. Overheating Problem. One common overheating problem in the Kawasaki Mule 3010 is a malfunctioning cooling system. This issue can arise due to a faulty radiator, torque, a worn-out water pump, or a malfunctioning thermostat. overheating problem on a kawasaki mule 3010 gas new thermoststat new water pump new fan switch fan not turning on water in engine is hot but not going to radiator, radiator is cold so fan not comming … Dec 15, 2012 · 2004 Mule 3010 Diesel overheating. I have an 04 Mule 3010 Diesel that has an overheating issue It appears the coolant is not circulating at all. I have bled the system according to the service manual instructions, no avail. Engine runs for a while fans do not run and the overheat light comes on. It will be necessary to remove both cooling system caps (one on the radiator and the other on the filler tube back by the engine) as soon as the recovery tank drains. Then just let it drain, refill and drain again to flush, then refill with new coolant. If toys will get me in the door when it is time to go, I have it made! S.Kawasaki mule SX is remarkable for its performance on different offroading terrains. It’s full of style. Completely rugged and provides you with the utmost comfort. However, you should not ignore its major shortcomings. The common Kawasaki Mule SX Problemsare: Ignition Problem. Engine Misfires. Engine Idles.Engine. The 610 uses a four-stroke, air-cooled single-cylinder OHV engine. It has a bore-stroke ratio of 82 x 76 mm (3.23 x 2.99 inches). The engine’s displacement is 401 cm3, and its compression ratio is 8.6:1. A NIKKI 6C1026 carburetor delivers fuel. The tank has a capacity of 4.1 US gallons/15.5 liters.Another easy solution is to replace the harness or contacting your dealer for help. 2. Problem With Throttle Body And Sensor. The throttle body and sensor issues are quite common for the Kawaski Mule series, and the bad news is TPS sensors are only available with the entire throttle body as an assembly. This problem arises because the crankcase ...Kawasaki Mule diesel engines are known for their durability and reliability, but like any other engine, they can develop problems over time. ... Another potential issue with Kawasaki Mule diesel engines is overheating. This can be caused by a variety of factors, including low coolant levels, a malfunctioning thermostat, or a damaged water pump. ...

Mule 4010 Trans all of the sudden no Fuel Pump sound Doesn't Start. Got a 2009 4010 used about 3 months ago. While at first I did have an overheating issue that I resolved by purging the cooling system, other than that it has always fired right up and ran well. We keep it and use it at our lake house.

2004 Mule 3010 Diesel overheating. I have an 04 Mule 3010 Diesel that has an overheating issue It appears the coolant is not circulating at all. I have bled the system according to the service manual instructions, no avail. Engine runs for a while fans do not run and the overheat light comes on.2009 4010 Trans Gas Overheating. I recently picked up a 2009 Trans 4x4 Gas. It's new to me and I got it at an auction, no key so I had no idea of it's running condition or if it would run at all (although was pretty clean looking and only 240 hours). Luckily it does and seems to run quite well (I have another thread from a few days ago with ...Fuel pump issues. Transmission sticking. Engine not starting. Faulty brakes. Let’s explore what may be causing these problems and how they can be resolved. Kawasaki Mule 3010 Carburetor Problems. Similar to the newer Kawasaki Mule SX, the Mule 3010 is makes use of a carburetor rather than EFI.Common Reasons for a Glowing Red-Hot ATV Exhaust. So let’s dive into the potential causes of your glowing ATV exhaust pipes. 1. The Engine Is Running Too Lean. If the bike, for some reason, does not get as much gas as it needs, it …OpenSea, the well-known NFT marketplace, has raised a $300 million round at a $13.3 billion valuation. Newcomer broke the news yesterday before the company confirmed the transactio...Kawasaki FD620/KAF620 Engine Remanufacture. $ 1,517.99 – $ 2,039.99. If your John Deere FD620 or Kawasaki KAF620 isn’t performing to factory standards or isn’t running at all then you might need a remanufacture. Don’t waste money on a replacement when your engine can be repaired and rebuilt.Kawasaki Motorcycle Forums. 2.3M posts 134K members Since 2003 A forum community dedicated to Kawasaki Motorcycle owners and enthusiasts. Come join the discussion about performance, modifications, troubleshooting, maintenance, off-road, touring, street bikes, and more! Show Less . Full Forum Listing ...Apr 26, 2011 · Temp light came on, coolant not circulating. Fan works fine. Removed thermostat; tested fine; put it back in properly. Removed 2 bleeder bolts, put in coolant until it came out of first bleeder, tightened bleeder. Started engine, when coolant came out of second bleeder tightened bleeder, filled radiator, installed cap. Coolant is now circulating. 2012 Mule 4010 Trans - DFI Light and Electrical Smoke. pw1981 on 01-02-2022. 03-26-2024 12:03 AM. by koleemiller. 1.

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The following are some of the common problems with Kawasaki Mule Pro FXT. 1. Overheating. The Kawasaki Mule Pro FXT is one of the hottest UTVs on the market. However, the UTV has a dangerous heat problem. Several users reported that the exhaust, throttle body, and engine produce excessive heat. Not only do the high temperatures make it ...Your Kawasaki Mule 4010 may sometimes struggle with engine overheating. This can be caused by a buildup of debris or a malfunctioning cooling system. Symptoms include a hot engine and possibly smoke. Regular maintenance, such as cleaning the radiator and ensuring the coolant level is adequate, can prevent these issues.4. Throttle Body Problems. The Kawasaki Mule 4010 throttle body recall was due to a potentially faulty throttle body. The problem is that the throttle body may separate from the engine, causing it to stall. Also, oil vapors may get into the throttle body, and over time cause it to get jammed and not move.4807 posts · Joined 2009. #3 · Oct 15, 2018. Sounds like the stator is shorted to ground which will cause the reg/rect. to get hot. Disconnect your battery, unplug the reg/rect. and connect your meter (set to ohms) red lead to any of the three wires that go to the stator, black lead to frame ground.One of the most common complaints has been low power. Users have been limited to going under 15 mph due to this problem. If you are experiencing significant power loss when accelerating or going up hills, it is likely that your fuel filter is clogged. If the fuel pump dies completely after being starved of fuel and overheating, your fuel lines ...148 posts · Joined 2010. #7 · Jul 5, 2011. It was a very obvious smell and I could tell there was gas in the oil when looking in the drain pan after draining it. Mine always starts - not difficult at all. I got it new off the showroom floor it hadn't been prepped for delivery so it had no fluids or battery in it.Apr 7, 2024 · Common Kawasaki Mule 2510 Problems Overheating issues. One of the most common problems faced by Kawasaki Mule 2510 owners is overheating. This can be caused by a variety of factors, such as a malfunctioning radiator, a clogged cooling system, or a faulty thermostat. I got the Mule service manual to be sure of the sensor and even traced the white/green wire to the temp bulb on the dash and checked all the wiring on that end that I could. Got to have a short somewhere. Ran the Mule again a lot last weekend and fan cycles appropriately, rechecked coolant level and engine is not hot. Many thanks for …In both cases of the Mule and Teryx heat problems, the manufacturer generally did not have a fix for the issue, leading some to believe it is a design flaw that's only rectafiable via the aftermarket. Kawasaki Mule Radiator Problems. One last issue that should be brought to your attention is that of the Kawasaki radiators causing overheating.Citrix Systems has traded well, but is certainly not overheated. While growth is slow, it's still there and I want to buy CTXS stock on dips. Luke Lango Issues Dire Warning A $15.7...Whether you're looking to get a little extra work done in the evening or to relax with a movie, bringing your laptop to bed seems like it would provide comfort and convenience. In ... ….

Overheating problems in a Kawasaki Mule SX can occur for a variety of reasons. The most common cause of overheating is a lack of proper maintenance and/or a clogged radiator. When the radiator is clogged, coolant is unable to pass through, resulting in the Mule SX overheating.Dec 11, 2007 · Mule 2510-98 model--overheating. I have done everything I can think of to solve this problem-removed thermstat,replaced water pump,checked radiator caps,flushed water system,removed all hoses for inspection,installed temp guage,bled air from system,jumped fan to run constantly. This mule will circulate water just fine for some time then stops ... Fan should come on. Manual gives method of inspecting the fan switch as well. Fan switch (97C) Connections *Check connections between switch lead and body with ohmmeter while switch body (threaded part) submerged in pan of water while measuring temp as heated/cooled. Rising temp: From OFF to ON at 201-212F.Kawasaki Mule Coolant temperature gauge ... I had a problem with overheating after adding a heater. The problem is resolved but I would like to keep an eye on the temperature. ... KawieRiders.com is the largest Kawasaki ATV owner's forum with information for the Kawasaki KFX700, Brute Force, Prairie, Bayou, Mojave, Lakota and …Kawasaki factory shop manual for my '02 MS: "Fan on" 212-226F, "fan off" 203-217F. Cap pressure is 15 psi +/-2 psi. Thermostat opening is at 140F, fully open at 165F. Typical, but the only one I have sitting here to quote. The fans run regularly on stock bikes but the thermostat is fully open at 165F.Apr 19, 2016 · My friend has a Kawasaki Mule that keeps overheating. I do not know what year, but it is an older one. Has had it flushed - spent over 400.00 and still not fixed. The mechanic he is taking it to wants … read more Solution number 7: Excessive vibration. Solution number 8: Engine overheating is caused by a failed water pump. Solution number 9: Drive belt issues. Solution number 10: Steering problems. How To Fix It Kawasaki Mule 4010 Pump Problems. How To Fix kawasaki mule 4010 dfi problems. Conclusion.One of the most common complaints has been low power. Users have been limited to going under 15 mph due to this problem. If you are experiencing significant power loss when accelerating or going up hills, it is likely that your fuel filter is clogged. If the fuel pump dies completely after being starved of fuel and overheating, your fuel lines ... Kawasaki mule overheating, The six most common problems you’ll encounter as a Mule 4010 owner are: DFI Light Problem. Throttle Body Issues. Chattering From Front Differential. Starting Problems. Shifting Problems. Faulty Fuel Pump. This guide will detail each of them, along with what usually causes them and proven fixes., #2 · Sep 25, 2022. Make sure that the radiator (radiators) are clean i.e. air can pass through them. An air lock in the cooling system will make a Mule overheat every time. Make sure …, Apr 26, 2011 · Temp light came on, coolant not circulating. Fan works fine. Removed thermostat; tested fine; put it back in properly. Removed 2 bleeder bolts, put in coolant until it came out of first bleeder, tightened bleeder. Started engine, when coolant came out of second bleeder tightened bleeder, filled radiator, installed cap. Coolant is now circulating. , Jan 7, 2024 · The Kawasaki Mule oil change interval needs maintenance. Engine oil has numerous critical functions, including lubricating moving parts, reducing friction, and preventing the engine from overheating. Tips for Maintaining Your Kawasaki Mule Before Changing the Oil , Apr 7, 2024 · Common Kawasaki Mule 2510 Problems Overheating issues. One of the most common problems faced by Kawasaki Mule 2510 owners is overheating. This can be caused by a variety of factors, such as a malfunctioning radiator, a clogged cooling system, or a faulty thermostat. , Kawasaki ATV and Mule 2510 Mule Engine Problems. Jump to Latest ... Try to identify the reason for the overheating. Usually it is either a bad water pump, or one side of the intake manifold leaking and allowing one cylinder to run lean, or the wrong jets. But, it can be a plugged radiator or bad fan motor, or a collapsing radiator hose. ..., overheating problem on a kawasaki mule 3010 gas new thermoststat new water pump new fan switch fan not turning on water in engine is hot but not going to radiator, radiator is cold so fan not comming ..., Background On The Kawasaki Mule Pro MX. Before diving into troubleshooting, let’s provide some quick background on Kawasaki’s Mule Pro MX. This two-seat utility UTV was introduced in 2015 as an upgrade over the standard Mule 4010 with more rugged capabilities. Key features include: 695cc two-cylinder fuel injected engine, 2009 4010 KAF620R Recurrent Overheating Problem. thorne. Aug 23, 2021. 6. 6K. Apr 9, 2024. by Don R. 1 1 of 70 70. Discussions for the Kawasaki Mule UTV (Kawasaki Mule Forum), The MULE™ 4010 Trans4x4® is a versatile, mid-size, two- to four-passenger workhorse that can tackle demanding jobs or tour around the property. This durable side x side provides the ability to transport more passengers or a larger load with the Trans Cab™ System that can be easily converted anytime. Now you can move gear, tools, materials ... , The Problems And Fixes of Kawasaki Mule 4010: 1. Kawasaki Mule 4010 Loss of engine and electrical power Problem: The Fix: 2. Kawasaki Mule 4010 Throttle body and Sensor Problem: The Fix: 3. Kawasaki Mule 4010 Gear Shifting Problem: The Fix: 4. Transmission Problem: The Fix: 5. Fuel Pump Problems: The Fix: 6. Wiring Harness Problems: The Fix: 7 ..., overheating problem on a kawasaki mule 3010 gas new thermoststat new water pump new fan switch fan not turning on water in engine is hot but not going to radiator, radiator is cold so fan not comming ..., The six most common problems you’ll encounter as a Mule 4010 owner are: DFI Light Problem. Throttle Body Issues. Chattering From Front Differential. Starting Problems. Shifting Problems. Faulty Fuel Pump. This guide will detail each of them, along with what usually causes them and proven fixes., 2009 4010 mule kaf620r overheating; need help. I hate to join and post, but I've read what I can find here and it hasn't solved my problem. I need help. I bought this unit used w/ about 1100 hrs. Found out after I got home the water pump was shot.. didn't notice due to cool air, short test drive, and no coolant in it to leak out., 2014 Mule 4010 cooling fan whining. 600 hours. New fan is $575. Any aftermarket suggestions? Moose Racing makes some nice looking fans but can't find one for the Mule 4010. TIA., Here are some common problems associated with the Kawasaki Mule 3010: 1. Overheating Problem. One common overheating problem in the Kawasaki Mule 3010 is a malfunctioning cooling system. This issue can arise due to a faulty radiator, torque, a worn-out water pump, or a malfunctioning thermostat., 2009 4010 KAF620R Recurrent Overheating Problem. thorne. Aug 23, 2021. 6. 6K. Apr 9, 2024. by Don R. 1 1 of 70 70. Discussions for the Kawasaki Mule UTV (Kawasaki Mule Forum), , Make sure that the radiator (radiators) are clean i.e. air can pass through them. An air lock in the cooling system will make a Mule overheat every time. Make sure that you have followed the instructions by the book when changing the coolant. Otherwise put a new fan switch (switches) on the radiator (s). Like., Fuel pump issues. Transmission sticking. Engine not starting. Faulty brakes. Let’s explore what may be causing these problems and how they can be resolved. Kawasaki Mule 3010 Carburetor Problems. Similar to the newer Kawasaki Mule SX, the Mule 3010 is makes use of a carburetor rather than EFI., Oct 14, 2023 · Overheating – A Common Kawasaki Mule 4010 Problem. Engine overheating is dangerous for any vehicle. Extreme heat can warp cylinder heads, seize pistons, and seriously damage motors. The Mule 4010 has a few weak points that can contribute to overheating issues. A Plugged Radiator Screen Impedes Airflow , Diluted or contaminated coolant. Coolant leaks. Water pump. Combustion pressures, head gasket, cracked head. Lean fuel mixtures. Engine timing. Engine oil level low. Any of these can be a problem but most Mule problems are due to air in the system or clogged or bent radiator fins. It can be difficult to get all the dirt out of the radiator., Jul 19, 2014 · Otherwise, you my have to remove the head to check for passages that are blocked. If it was a plastic material, it may now be melted in place. My thinking is that perhaps only part of the system is blocked, but with the heat of a diesel that would be enough to overheat the whole system. Jul 26, 2014 / Mule 4010 Trans Diesel overheating #5. , Engine. The 610 uses a four-stroke, air-cooled single-cylinder OHV engine. It has a bore-stroke ratio of 82 x 76 mm (3.23 x 2.99 inches). The engine’s displacement is 401 cm3, and its compression ratio is 8.6:1. A NIKKI 6C1026 carburetor delivers fuel. The tank has a capacity of 4.1 US gallons/15.5 liters., Diluted or contaminated coolant. Coolant leaks. Water pump. Combustion pressures, head gasket, cracked head. Lean fuel mixtures. Engine timing. Engine oil level low. Any of these can be a problem but most Mule problems are due to air in the system or clogged or bent radiator fins. It can be difficult to get all the dirt out of the radiator., The Kawasaki Mule 3010 is a versatile 4×4 produced by Kawasaki from 2001 to 2008. This lightweight UTV features a pickup-truck design, 617 cm3 twin-cylinder engine, gas and diesel trims, and an open-cab chassis. Its roomy cargo bed and selectable 4WD made it a massive hit. Dual- and triple-cylinder engines, rugged styling, Kawasaki Automatic ..., Diesel Mules have 2 radiators, and two radiator fans. one forward under the cargo box, and one under the seat. 2007 & Prior Kawasaki MULE 3010 DIESEL 4X4 (KAF950B7F) Radiator | Babbitts Kawasaki Parts House i figured out that the fan switch is actually on the radiator, took the wires out of the switch and jumped them and the fan …, Independent MacPherson strut-type front suspension and DeDion rear suspension provide a firm and predictable platform that is ideal for a work-oriented side x side. Tow up to 1,200 lbs. and carry up to 800 lbs. in the cargo bed. The Kawasaki MULE™ 4000 side x side is a powerful mid-size workhorse boasting a 617cc V-twin engine, towing ..., This is Zuckerberg's first confirmed appearance in front of lawmakers. Facebook CEO Mark Zuckerberg is officially scheduled to testify before the US Congress next week. He’ll face ..., My friend has a Kawasaki Mule that keeps overheating. I do not know what year, but it is an older one. Has had it flushed - spent over 400.00 and still not fixed. The mechanic he is taking it to wants … read more, Kawasaki ATV and Mule. kawasaki mule overheating. Jump to Latest Follow 41 - 45 of 45 Posts. 1 2 3. Bigmk171 · Registered. Joined Jun 16, 2022 · 8 Posts #41 · Jun 17, 2022. Only show this user. Bigmk171 said: Yes sir exactly same engine. ..., Kawasaki Mules are a popular choice for off-road vehicles. They are reliable, powerful, and easy to maintain. However, when it comes time to repair or replace parts, it can be diff..., New FAA research shows that a fire in the cargo hold caused by one overheated lithium battery could bring down an airliner. A single personal electronic device with a lithium batte...